Total Lubrication Controller

The TLC has been developed to control a variety of central lubrication systems and at the same time monitor and guarantee the correct lubrication of critical points.

Characteristics

  • Large, color touch screen
  • User friendly interface
  • Easy programming
  • Highly configurable
  • Integrated communication server
  • Remote access and reporting

Applications

Cooling beds – Screw conveyors – Bucket wheel excavators – Reclaimers

Concast segments – Finishing & Roughing mills – 5 Stand – Morgoil – Furnaces – Coilers – Runout tables – Shears Levelers – Accumulators

Wire section – Calandar rolls – Yankee rolls Pulpers – Agitators – Winders – Drying cylinders – Press rolls – Felt rolls – Couch rolls Guide rolls

Progressive System

Dual Line System

Open Gear Spray System

Installation Examples

Picture3

Control Capabilities

Picture5b

Picture4b

Monitoring Capabilities

Oval Gear
Flow Meters

Dual Line
Dividers

FL / PDI
Injectors

Dual Line
Reversing Valves

Proximity
Switches

Contact
Switches

  • Monitoring of up to 16 lubrication points (expandable to 100+ )
  • Points can be allocated in two independent groups without restrictions (8-8, 4-12 etc. different lubrication systems/zones)
  • Different target value for every group and lubrication point (each point may have different lubrication requirements)
  • Local indication and remote error signal when any point misses its target value.
  • Interface easy to setup
  • Colored touch screen
  • Multiple security levels to avoid unauthorized access
  • Data trend presentation
  • Event and error history
  • Remote monitoring and control via Ethernet from a PC
  • Remote monitoring and control from tablets and cell phones (requires WiFi)

Interface Examples

Picture9

graphical progress dials

Picture11

error log

Picture10

color coded progress bars

Picture12

data trend presentation

Functionality

Types of pumps:

Electric, Pneumatic

Types of valves:

Hydraulic, Pneumatic, Electric

End of line switches:

Pressure switches (X2), Differential pressure switch

Distributors switches:

Contact, Inductive PNP

Zone valves:

Electric

Reservoir refilling pumps:

Pneumatic

Spraying systems:

Preblow, afterblow nozzle cleaning

Connectivity:

Dry contact alarm relay, Ether- net cable port, Wi-Fi (optional)

How to Order

Name

Part #

TLC Controller

TLC-XX

XX = Number of lubrication points monitored in steps of 16

Specifications

Input Voltage:

240/400V

Control Voltage:

24V

Unit dimensions:

40x30x20 cm

Unit weight :

10kg

Enclosure rating:

IP 56

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